Development – Electronics

With over 100 employees, we develop and produce components, subsystems or complete devices for demanding applications in medical technology and industry.

  • Conversion of functional requirements into electronic solution concepts
  • Circuit development from simple to complex systems
  • Optimized component selection regarding efficiency and availability
  • Circuit diagram and circuit board layout
  • Verification and validation of circuits
  • Development of automated test tools for customer specific circuits
  • Integration of microcontrollers and embedded components

Developing electronics is a complex process: from the first sketch of an idea to the drawing of the circuit diagrams and the selection of the components to the circuit board design and programming, it often takes many months before the first prototypes are ready for use. This ties up extensive resources in your team and can often delay important projects for a long time.

Whether in industrial control panels or in control system in medical devices: powerful electronics are nowadays at the heart of every technical innovation.

As a development service provider, we gladly take on the design of your electronic components and help you to optimize the performance of your devices with tailor-made embedded systems.

Production

We manufacture sophisticated customer-specific products on a production area of 4,000 m². As a contract manufacturing partner with many years of experience, Sasse produces components, entire devices and complex systems covering all the aspects from supplier management, procurement, incoming goods inspection, assembly, programming and testing to shipping.

  • Review and optimization of all relevant data (DHF)
  • Conception of sourcing strategies incl. second-source development
  • Implementation of a process FMEA
  • Value stream analysis to exploit efficiency potentials
  • Lean concepts for production logistics and assembly processes
  • Establishment of test equipment and development of test processes

The quality and economic success of each product particularly depend on a successful design transfer phase. It ultimately decides whether a product can be produced in the required quality at competitive prices.

As an experienced development and production service provider, we do not regard this phase as a solitary working step after completion of development, but as a continuous process that plays an important role in our projects at a very early stage. Due to a close coordination between development and production, defined processes and clear communication structures, we ensure an efficient and effective transfer of development projects into series production.

Even for projects that we take on in a later stage, our clear processes ensure that our customers’ development projects are quickly transferred to series production. At the same time, we also support the implementation of optimization measures that simplify series production and make it more economical.

  • High-quality, on-time and scalable production services
  • State-of-the-art equipment and professional production planning
  • Complete quality management along the entire production chain

As a reliable and experienced production service provider, we take over the high-quality, efficient and on time production of your sophisticated components, subsystems and entire devices for you. In our modern production facility in Schwabach, we manufacture strictly according to the principles of lean management and Six Sigma and pay attention to compliance with the strictest quality and safety requirements.

Our 60 highly qualified production staff offer you the following production methods: bonding, gluing, ultrasonic welding, soldering, screwing and plugging as well as CNC laser marking.

Whether it is a single-item production, a small batch series or a large-scale production: Sasse Elektronik supports you flexibly and reliably in the just-in-time production of your sophisticated mechatronic and electronic components.

  • Service
  • Refurbishment
  • Product data management

Each product goes through a product life cycle starting with the product development, with a timely introduction phase, going through the growth, maturation and saturation phase and finally reaching the degeneration or end-of-life phase. Each of these phases has its own challenges and requires certain measures.

Due to our many years of experience with our own products as well as customer products, we have defined frameworks and established processes to effectively address the challenges of each of these phases.

Through a very close exchange with our customers and our suppliers, we live through and shape each individual product life cycle. In addition to the development and subsequent production in-house, we also offer the repair of defective devices and customer-specific refurbishments by our service department – even beyond the end-of-life phase.

Own products

Our own products have been used in demanding areas of application for over 25 years. With our stainless-steel keyboards, handheld control units and power supplies, we offer our customers the right solutions for their needs.

  • UPS-solutions
  • AC dimmers for stage/event technology
  • AC dimmers for industrial applications
  • DC dimmers for industrial applications

In almost every industry and performance class, the power supplies of the devices used are subject to special requirements. The challenge in this case is to know and analyze these requirements and to implement these safety-relevant modules in accordance with the applicable standards. This is our core competence. We develop your tailor-made, reliable and intelligent power supply and UPS-solutions.